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  • Steel and Rolling Mill Process

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  • Measurement of mill stand proximity in aluminium mill​

    Demand for reliable detection of lock and unlock position of the back-up, work, and intermediate roll in high aggressive and high temperature environment. High demands are placed on the sensor leading to frequent proximity failure due to the rolling emulsions which are used for surface finishing. Maximum availability is required...
  • Online condition based monitoring of smelting furnace

    Cracking as a result of the puncture in the refractory which was causing machine downtime, interrupting operations and creating safety hazards. Compact spot finder IR camera was installed to create a temperature profile of the smelting furnace.Home  Case Studies Online condition based monitoring of smelting furnace Online condition based monitoring...
  • Roll change with Rope Length Transmitters

    Heavy duty wire rope length transmitter was installed which solved the problems by applying higher force, consisting of thicker rope, simple and robust mechanism.Home  Case Studies Roll change with Rope Length Transmitters Roll change with Rope Length Transmitters Home    Case Studies    Pilger mill in tube rolling mills -...
  • Slab Pusher Position Feedback

    Rope got damaged and blocked the inlet nozzle. The plastic cover melted leading to failure of spring cartridge. The dust particle entered inside the housing. Heavy duty rope length transmitter was designed for these harsh environment conditions:-higher force rope thicker rope of 2mm with PA coating instead of standard 0.8mm...
  • Walking Beam Position using Rope Length Transmitter

    Heavy duty rope length transmitter was designed for these harsh environment conditions:- higher force rope  and thicker rope of 2mm with PA coating instead of standard 0.8mm / 1.35mm. Rope can be easily changed by the customer themselves. Open designed with grooves allowed dust not getting collected inside the drum.Home...
  • Wind positioning with relay outputs

    Speed monitors enable safe monitoring in accordance with SIL3/PLe. These safety relays have 2 synchronous relays and 4x2 control outputs. The speed monitors can work with both digital and SinCos signalHome  Case Studies Wind positioning with relay outputs Wind positioning with relay outputs Home    Case Studies    Pilger mill...
  • Proximity for material handling in outdoor applications

    Long distance proximity that is efficient operation in outdoor setting and resistant to dirt, dust. Insensitive to soiling and wear-free with plastic housingHome  Case Studies Proximity for material handling in outdoor applications Proximity for material handling in outdoor applications Home    Case Studies    Pilger mill in tube rolling mills...
  • Glass Panel Position Measurement using Laser Distance Sensors

    In the area of the facility where glass panels are staged, a servodriven actuator system identifies and tracks the leading edge of the glass as it moves along the facility’s conveyor line. After the conveyor apparatus picks up the glass, it is unable to compensate for the non-standard  height of...
  • HMD in pilger mill in tube rolling mills

    Continually changing object geometries, different temperatures and very high radiation/ surrounding temperatures. The raw steel blocks, each weighing a few tons are heated up first in a round oven at a temperature of 1300°C. The signal of the infrared sensors controls the movement of centering device and abutment. The point...
  • Detection of large hollow pipe using proximity sensors

    Bouncing effect in the pipe mill mechanically damages the proximity. Circulating trolley systems, cold strip lines, lifting bar conveyors, and other equipment are also used, in addition to roller conveyor systems.  Inductive proximity switches were used, which provided safe operation for large sensing distance, and even in the presence of...
  • Found 97 Results
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